Smart Precast Concrete Smart Precast Concrete Smart Precast Concrete Smart Precast Concrete
Smart Precast Concrete
Smart Precast Concrete

Technical Info >> Grouting Pavers - Advantages/Disadvantantages

Smart Precast Concrete

Grouting Pavers - Advantages/Disadvantantages

All wet cast concrete pavers have an angled side to aid tipping out of the paver from the mould. Pavers butted up have a gap at the top of some 6-8mm. This narrow gap is sufficient for dirt, leaves and plant seed build up over time, allowing the rapid growth of unsightly weeds. The addition of a grouting medium to fill this gap will minimize this happening. Pavers placed on an aggregate base will shift over time as the base settles, swells and contracts with thermal heat or water availability through the seasons. Dricon Pavelock can be used as a pliable, cheap alternative that can be quickly applied by sweeping in-between narrow gaps and then re-applied again easily at a later date should any jointing sections fail and require remedial attention. Note: Avoid using Pavelock to fill gaps wider than 8mm as the grouting tends to fail over time and fall out.

Laying Pavers over a permanent mortar or concrete base allows the use of a cementious grout to be applied to the paver joints - as the stable base is less likely to move and cause major cracking. Note: To apply the grout a gap of at least 10-12mm needs to be left to enable enough volume of cementious grouting material to be applied to the gap - so as to minimize shrinkage when setting or drying. Excess or quick drying will cause the grout to pull away from the sides of the pavers, leaving unsightly gaps and room for dirt. Although more expensive and time consuming to install, this form of grouting is favoured and recommended as being permanent, requiring little maintenance and is less likely to grow moss and weeds.

The first photo below shows the ‘ worst case scenario ’ of a well applied Pavelock application, left in a damp area, un-swept and unclean for the year. Note the unsightly build up of moss growth amongst the semi porous grouting. To avoid this - periodically hose down and sweep ALL paving. The second ‘ worst case ‘ photo shows cementious grout cracking - this can occur as the grout shrinks and dries out at the time of setting, or over time as the pavers move through daily thermal heat cycles or slight sub base movement. Although cracked this jointing should require no remedial work. Regular hosing down and sweeping will keep this grouting clean and tidy for many more years to come.

Please ensure that all paveloc and Cementious Grouting is thoroughly cleaned up AS the grouting is being done, NOT at the end of the day. As can be seen in the third photo, any grout left on the surface of the paving slab will harden and be almost impossible to remove without permanently damaging the paver surface. This residue leaves behind an unsightly mesh when compared to the clean paver surfaces in the previous shots.

Smart Precast ConcreteSmart Precast Concrete

Smart Precast Concrete
Smart Precast Concrete